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Cutting more future guitar facing stock

Posted on Tuesday 26th January 2016
The straightest sections of the burr elm logs are being cut for panels and possible guitar facing stock. These are cut thin to add drying, as thicker stock of solid burr doesn't tend to dry well, so it's something we tend to saw at around a 1 inch to produce a better grade of board in a years time, at that time it can be faced up and opened to produce bookmatched panels.

Resawing Future Burr Elm Guitar Tops

Posted on Thursday 21st January 2016
Faced with rather a lot of stunning quality burr elm but in very limited sizes we have started to resaw the cants into various products for further drying or sale as natural faced burr elm woodturning blanks. The straightest sections, where thickness allows, have been resawn into small boards, at a future time and subject to how well these dry they will again be further processed into guitar facings. To go from a log to a top or acoustic guitar set, on average takes between 2 to 3 years from us initially sawing a log. There is no quick way to do it, we have tried processing and kilning various timbers over time and on the whole it hasn't been very successful due to problems that can arise in resawing due to the rapid drying. So we stick with the old methods of planking and then air drying for a number of years before we then re-saw into instrument sets for sale. The pictures show one of the cants resawn into short boards, sadly very few of the cants will provide board material with most going to would turners and other craft users.

Fresh sawn elm burr turning blanks

Posted on Friday 18th December 2015
We have to finish of proessing the slabs but the new year will something of interest to woodturners. Close to 2 tons of these.

Processing walnut root into billets

Posted on Sunday 6th December 2015
I thought it educational for followers to see what goes into arriving at a end product ready for sale so following on from cutting open the root we now take the resulting sections to the bandsaw to furthur process into billets and blocks, we always aim to keep these as large as we can subject to the saw and any defects we find and cut anyway. This particular root gave us 4 large blocks of of one side, with the other half still to cut. One of these four blocks has now been cut to give us small blocks up to 3 inch thick slabs 16 inches wide and 2 foot long. One thing you will notice is the colour change, the best indicator of the finished polished colour is always when it is first opened, the surface then quickly dries of to an almost grey colour it then oxidizes over a period and its true colour starts to come back. This log has a lovely red background with good strong mineral lines. Part of the resawing process is for me to first surface a face to allow it to sit true on the saw, this also exposes any figure which in this case is very tightly compacted, polished these will be stunning, all there is left to do now is to cut the other 7 blocks from this root and then the other 6 roots we have sat here waiting and of course a two to four year wait before they will be resawn for different tasks.

Sawing English Walnut Root

Posted on Friday 4th December 2015
These days it is very rare i saw a root, this is as a result of doing a fair few in the past and having spent hours in the process, hitting embeded stones, ruining chains, to only find something a little better than average at best. I now have a good idea of what is or isnt worth sawing and out of the dozens of walnut logs in the last few years there only only been a couple really worth the effort and it is a effort believe me. After we dropped of the black walnut the other day i had them drop in a couple of promising roots from some logs we cut the week before. The pictures tell the rest, the dog checks the path is clear before we pull them of, then its hours of jet washing and picking away with picks and bars then a educated guess as where to place the first cut, then the reveal, was it worth it, do i go on, this one was a yes.

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Recently Added Products

Spalted Walnut b1

Rare spalted walnut

Rippled English Walnut Root R6

When dealing with walnut roots, which we do rarely these days only only then with very promising pieces after many hours of working on average material thinking that every root contains stunning material as its a root, they dont, I say that having cut a lot of them. Only the very best of them containing minimal shake, expectional colour and stripe are worth the trouble and effort of sawing, these are very rare. We deal with them by trimming back the last ft or so closest to the ground subject to the log to lessen the risk of damaging a very large expensive saw, these short pieces are then taken back to our yard where we then break them up into blockis firstly with a chainsaw then on to a bandsaw, the effort is sometimes repaid with stunning pieces such as this.rnrnThis item is fresh sawn so please treat as such, if you are unsure about how to do this a little research ahead of time would be my best advice.rnrnI